TREXONN - ZF - brand Machine tools Liners for  slideways and guideways.

Hindustan Nylons manufactures TREXONN - ZF  Brand  Machine tools Liners for high tech  CNC - NC as well general purpose machine's slideways and guideways.

The TREXONN - ZF Liners  are employed on Machine Tools / Transfer Lines for achieving Total Quality and Maximum Productivity. The System is basically consists of TREXONN ZF Liner fixed beneath sliding part (Slideway) of Machine Tool and the Sliding Part Moves over the Guideway of Machine Tool avoiding direct Metal to Metal Contact.

TREXONN - ZF Liners are available from 1 mm thickness upto 3 mm thickness in standard width of 305 mm. The Liners can be made available as per specific thickness and width subjected to meeting of minimum order quantity.

General Properties

TREXONN ZF  is Fluorometal, which is extensively used in Mechanical, Machine Tool Manufacturing Industries, Hydraulics & Pneumatics Manufacturing Industries due to its unique characteristics.

• Exceptionally-low coefficient of friction
• Excellent Wear resistance
•  Outstanding Antistick Nature
•  Pre-eminent Anti-slip Behavior
•  Self Lubricating
• Remarkably good compressive strength
• Tough, Durable & Resilient
• Equal static & Dynamic frictional Behavior

Working Benefits

The system imparts unique working advantages, due to outstanding properties of TREXONN ZF

1. Minimum friction between moving & stationary surfaces, reducing Run in time, saving power.
2. Accurate positioning of moving part of Machine with less power.
3. Minimum efforts to slide the moving part while start up, run & stoppage.
4. No over travel of moving part of machine.
5. Requires no lubrication & eliminates elaborate lubrication system.
6. Shocks & Vibrations free operations to attain maximum accuracy.
7. No sticking up or galling of moving part when idle for time.
8. Machine works more accurately for longer durations.
9. Minimum service intervals.
10. Easy servicing & fast replacement.
11. Smooth & Chatter free travel.
12. Renews worn equipment.

Aggregate Effects

1. Maximum & Repetitive Accuracy.
2. Improvement in productivity.
3. Ultimate Total Quality.
4. Reduced Operators fatigue.
5. Less production down time.
6. Enhanced useful life of machine.
7. Ease of servicing.
8. Fast replacement.

Forms

TREXONN - ZF Linear Bearing System is available with forms of liners in different thickness 0.8mm, 1.2mm, 1.6mm, 2.4mm, 3.2mm & standard width of 305mm.
Non standard forms available on request.

Fitment Method

A] The TREXONN-ZF Liner has been chemically treated on one side & is ready for adhering to the correctly prepared metallic surface.

B] Preparation of Metallic Surface

1. The metal surface can be prepared with normal machining methods like Grinding Milling, Shaping, Planning  Scraping, & polishing & having ultimate surface roughness between
   Ra=1.6 to 6JUm.

2. Any depressions, dents, pores, on metal surface should be covered, filled with epoxy based adhesives & polished.

3. The Metallic surface as well as liner surface should be cleaned by only following cleaning agents.
   
   1. Trichloroethylene. 2. Per Chloroethylene, 3. Acetone

Caution : Petrol, Diesel, Kerosene, should not be used as cleaning agent.

C] Gluing

1. Adhesive-ARALDITE
    

2. The Araldite should be applied to both metallic surface & pretreated-black side of TREXONN ZF liner uniformly.  The due care should be taken while spreading the Araldite on metallic surface in longitudinal direction (Perpendicular to sliding direction) While on TREXONN ZFliner in Transvere direction (Parallel to sliding direction)
    

3. Adhesive Quantity :0.200 kg per sq.m.

D] Fittment

The metallic surface & TREXONN- ZF liner may be exposed to air for two minutes for accelerating the curing & subsequently the TREXONN  ZF liner may be kept on metallic surface from one end & then slowly up to other end.

E] Curing - During cunng the constant clamping pressure of 200gm/cm2 may applied for 48 hours.

F] Finishing - After curing TREXONN ZF liner can be finished by conventional finishing mediums like Grindstone & polish papers.

Grindstone:.....

Polish Papers......

Caution: The- Best performance of TREXONN ZF systems is. dependent on bonding strength between metallic surface & liner. Hence any deviation w.r.t, under noted matters shall result in poor bonding & leading to premature failure of total system.

1. Surface roughness of metallic surface.
2. Cleaning Agents
3. Method of Application of glue.
4. Exposure of treated surface of liner to light should be strictly avoided.
 

PHYSICAL PROPERTIES OF TREXONN-ZF

PHYSICAL PROPERTIES OF TREXONN-ZF ( GRAPHS )

1. Coefficient of Friction (µ)
2. Deformation Under Load
3. Wear

PRODUCT RANGE